Custom PVC patches are created through a detailed liquid moulding process that gives them their durable, rubber-like feel and bold 3D appearance.
Digital Design & Blueprinting – We start with your logo, artwork, or concept and turn it into a production-ready design. This stage defines the colours, raised areas, recessed details, and whether the patch needs a 2D or 3D effect.
Mould Creation – A precision-cut mould is made from the approved artwork, shaping every line, edge, and layer of the design.
Liquid Colour Injection – Custom-tinted liquid PVC is added to the mould layer by layer, allowing clean colour separation and sharp detailing for multi-coloured designs.
Baking & Curing – The mould is heated so the PVC sets into a flexible, resilient patch. More detailed designs may require several curing stages.
Backing Application – Once cooled and removed from the mould, your chosen backing is added, such as sew-on, iron-on, Velcro, or adhesive.









































































