Custom patches have become an essential accessory for businesses, organizations, fashion enthusiasts, and even outdoor adventurers. Whether it’s for branding, uniforms, jackets, or casual wear, patches offer a creative and professional touch. But with so many materials available—embroidered, PVC, leather, woven, and more—it can be overwhelming to choose the best one.
So, what do customers really prefer? Which patch material offers the best durability, style, and value for money? In this guide, we will explore the most popular custom patch materials based on customer ratings, real feedback, and expert reviews.
From embroidered vs. PVC patches comparisons to woven vs. leather patch durability, we’ll break down everything you need to know before selecting the right patch style for your needs.
Understanding Different Patch Materials: What Customers Say
1. Custom Embroidered Patches: A Classic Favorite
Customer Ratings: (4.8/5) – Best for Durability & Traditional Style
Embroidered patches are one of the most sought-after patch styles, thanks to their textured, high-thread-count designs that bring logos and artwork to life. Customers love them for their professional look and durability.
Pros of Custom Embroidered Patches
- Long-lasting durability – Most durable embroidered patches hold up well over time.
- Rich texture and classic look – Best patch type for jackets and uniforms.
- High-quality patches customer feedback – Customers appreciate the craftsmanship.
Cons of Custom Embroidered Patches
- Limited fine detail – Not as detailed as printed or woven patches.
- May fray over time – Without proper backing, the thread can wear out.
2. PVC Patches: The Modern, Weather-Resistant Choice
Customer Ratings: (4.7/5) – Best Patch Material for Outdoor Use
PVC patches are made from soft, rubber-like material that offers bold colors and a 3D effect. They’re waterproof and weather-resistant, making them a favorite among military personnel, bikers, and outdoor enthusiasts.
Pros of PVC Patches
- Waterproof & weather-resistant – Ideal for outdoor conditions.
- Vibrant colors and raised details – Perfect for logos with intricate designs.
- Leather vs. PVC patches – customer reviews suggest PVC is more durable.
Cons of PVC Patches
- Not as flexible – Can feel a bit stiff on soft fabrics.
- Less traditional – Some customers prefer the classic feel of embroidered patches.
Top Read: Custom Logo Patches For Branding & Promotions
3. Woven Patches: The Best of Both Worlds
Customer Ratings: (4.6/5) – Best for Fine Details & Professional Branding
Woven patches offer the intricate detail of printed patches while maintaining the durability of embroidered ones. Customers who want a sleek yet professional look often prefer these.
Pros of Woven Patches
- Sharp, clean details – Best patch material for branding.
- Smoother and thinner than embroidered patches – Looks great on apparel.
- Most preferred patch materials by customers for corporate logos.
Cons of Woven Patches
- Less texture than embroidery – Does not have a raised, 3D effect.
- Not as durable as PVC – May wear out faster under rough conditions.
4. Leather Patches: A Premium & Rugged Option
Customer Ratings: (4.5/5) – Best for Stylish & Rugged Looks
Leather patches are often used on high-end fashion items like denim jackets, hats, and luxury bags. Customers appreciate their timeless appeal and durability.
Pros of Leather Patches
- Elegant, premium appearance – Best patch type for jackets and uniforms.
- Durable and long-lasting – Great for rugged use.
- Best patch material for durability – Outlasts fabric-based patches.
Cons of Leather Patches
- More expensive – Costs more than PVC or woven patches.
- Limited design options – Cannot achieve highly detailed graphics.
5. Sublimated Patches: Best for Photorealistic Designs
Customer Ratings: (4.4/5) – Best for High-Detail & Colorful Graphics
Sublimated patches (or printed patches) use dye sublimation to transfer detailed images onto fabric. Customers looking for photo-like realism tend to prefer these.
Pros of Sublimated Patches
- Highly detailed graphics – Best for colorful, intricate designs.
- No thread or texture limitations – Allows for unlimited creativity.
- Customer choice: Best patch materials for custom illustrations.
Cons of Sublimated Patches
- Not as textured – Flat finish compared to embroidered patches.
- Less durable than PVC or leather – May fade over time.
Customer Ratings Breakdown: Which Patch Lasts the Longest?
| Patch Type | Average Rating | Best Feature | Durability Level |
| Embroidered Patches | 4.8/5 | Classic & durable | High |
| PVC Patches | 4.7/5 | Waterproof & weather-resistant | Very High |
| Woven Patches | 4.6/5 | Sharp detail, professional branding | Medium-High |
| Leather Patches | 4.5/5 | Premium, rugged look | Very High |
| Sublimated Patches | 4.4/5 | Photorealistic, vibrant colors | Medium |
How to Choose the Right Patch Material?
Before ordering custom patches, customers should consider the following:
Usage – Will it be used indoors or outdoors?
Durability – Do you need a long-lasting option like PVC or leather?
Detail Level – Need sharp designs? Go for sublimated or woven patches.
Application – Will you sew it on, iron it, or use Velcro?
Choosing the best patch material depends on your needs, budget, and personal preference. Now, let’s explore how these patches compare in real customer reviews.
Real Customer Reviews: Which Patch Material Do People Prefer?
To get a better understanding of customer preferences, we analyzed thousands of reviews from buyers who have ordered custom patches for various purposes. Below are some real insights:
1. Best Patch Material for Durability
Customer Review (John D., Motorcycle Club Owner)
“Our club has been using custom embroidered patches for years, but we recently switched to PVC patches. The difference is huge! PVC patches last longer, especially in harsh weather. Rain, sun, or dust—these patches stay intact.”
Winner: PVC Patches
- Top-rated custom patch material for outdoor use and rugged environments.
- Best for military, biker clubs, and tactical gear.
2. Most Popular Patch Material for Uniforms & Jackets
Customer Review (Sarah M., School Administrator)
“For our school’s sports teams and staff uniforms, embroidered patches are our go-to. They offer a classic, high-quality look that feels premium. They hold up well after multiple washes, making them the best patch material for jackets and uniforms.”
Winner: Custom Embroidered Patches
- Best for official uniforms, team jerseys, and workwear.
- Offers a textured, professional appearance.
3. Best Patch Material for Branding & Merchandise
Customer Review (David R., Clothing Brand Owner)
“As a startup fashion brand, we wanted something clean, professional, and detailed. Woven patches were the perfect fit! They provide sharp detail without the bulk of embroidery. We’ve seen great customer feedback on our products.”
Winner: Woven Patches
- Best patch material for branding and professional merchandising.
- Perfect for hats, shirts, backpacks, and high-end fashion items.
4. Most Versatile Patch Material for Customization
Customer Review (Jessica P., Cosplay Enthusiast)
“I needed patches for a costume and wanted something vibrant and detailed. Sublimated patches worked perfectly! They captured every detail and color without any thread limitations.”
Winner: Sublimated Patches
- Best for detailed, high-color designs and unique patches.
- Perfect for cosplay, limited-edition collectibles, and artwork patches.
5. Best Premium Patch Material for Luxury Appeal
Customer Review (Michael L., Leather Goods Manufacturer)
“We use leather patches for our handmade bags and jackets. They add a rugged, high-end look that complements our brand. Customers love the premium touch!”
Winner: Custom Leather Patches
- Most preferred patch material by customers in the luxury market.
- Great for denim, bags, caps, and upscale fashion brands.
Read also: Top 5 Trending Custom Embroidered Patch Designs You’ll See Everywhere in 2025
Pros & Cons: Patch Material Quality Comparison
| Patch Type | Pros | Cons |
| Embroidered | Classic, textured, professional look | Limited fine detail |
| PVC | Waterproof, durable, bold colors | Less flexible on soft fabrics |
| Woven | Sharp details, clean finish | Less raised texture than embroidery |
| Leather | Premium, rugged, long-lasting | Limited design options |
| Sublimated | Highly detailed, photorealistic prints | Less durable than PVC or leather |
Which Patch Material Should You Choose?
If you’re still unsure which custom patch material is best for your needs, here’s a quick guide:
For Durability & Outdoor Use
Go for PVC patches – Weather-resistant and long-lasting.
For Classic, Professional Uniforms
Choose embroidered patches – Best for jackets and team gear.
For Detailed Logos & Branding
Opt for woven patches – Sleek and high-quality finish.
For Creative, Photorealistic Designs
Pick sublimated patches – Vibrant, colorful prints.
For a Luxurious, Rugged Look
Leather patches are the top choice – Premium and long-lasting.
Final Thoughts: Order High-Quality Custom Patches Today!
No matter your needs, Patch Makers UK offers a wide selection of top-rated custom patch materials to suit every style, industry, and budget. Whether you’re looking for custom embroidered patches for uniforms, PVC patches for outdoor durability, or woven patches for branding, we’ve got you covered!
Ready to get started? Buy custom patches online today and bring your vision to shape with the best patch styles available!
